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Intermediate floors are constructed in
a very different way to ground floors. In domestic housing timber
is mainly used because of its cost, weight, and its availibility. |
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At the Barratts site, timber joists are used to form the upper
floor.
Generally, Barratts use joists sized 50mm wide and 200mm depth.
A beam of this depth can span 4230mm.
They are placed parallel to each other at 400mm centres (because
the joists are 50mm they will actually be 350mm between one another).
This is the most economical method. If the joists were spaced any
further apart they would require a deeper depth, and also the actual
floorboards above would need to be deeper because of the extra span.
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The joists are strutted to ensure stability
and lateral support of the joists. Barratts use solid timber fill
strutting at approximately 1800mm spacings at right angle to the main
joists (as illustrated).
Although a traditional technique, it would be better to use galvanised
steel herring bone strutting which are small struts crossing each
other which are and attached to the joist. The solid timber filled
strutting is susceptable to problems. If the timber shrinks the
strutting will detach from the joists and will no longer give lateral
support. Therefore the floor will fail. Whereas a steel herringbone
strut provides complete lateral support where no shrinkage can occur,
hence no floor failure.
By using solid strutting there is no room for cables to run, unlike
herringbone where there is plenty of space.
Barratts have had to drill holes into the joists to allow electric
cables to run through, thus weakening the joist itself. (see photo)
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Hover over illustration
to see herring-bone strutting. |
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Barratts use a variety of techniques for fixing the joists to the
internal leaves. Different techniques are used on different walls.
For instance, in non-party walls, Barratts build the joists into
the internal blockwork leaf of the cavity wall. However, there is
a danger of damp penetration to the joists,which may cause rot,
so to counteract this Barratts have built a course of blue engineering
bricks into the blockwork to stop any damp penetration. The bricks
are very expensive as they are very dense, and have a low level
of water absorption so they are not often used. The bricks also
have a high compressive strength which also helps the wall take
the load of the upper floor.
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For party walls, Barratts have used a different technique. Joists
cannot be built into a party wall because of fire penetration and
reduction of sound insulation. Therefore Barratts use galvanised
steel hangers to support the joists.
Blockwork is built as normal up to the first floor level, with
a course of engineering brick as before. Metal hangers are placed
at the 400mm centres from the blockwork and the joists are placed
into the hangers. For the joists to fit into the hangers they are
notched slighty. Blocks are then laid onto the hangers as in a normal
leaf.
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Most joists won't actually span from one external leaf to the other,
so internal wall support is required. When joists span over a internal
wall Barratts use another technique to fix them.
The joists from each external leaf overlap on the internal wall
where they are nailed to each other (as seen in the photo adjacent).
A timber wall plate is usually used beneath the joists to maintain
the correct level, but as in this case, if the loadbearing internal
wall is continued up into the upper floor then the wall plate is
not required.
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Some parts of the upper floors will need openings, especially for
staircases. The joists have to be specially placed with extra support
to form the opening, this is known as trimming.
Either side of the opening Barratts have doubled up the joists
and nailed them together to gain extra strength, these are known
as trimming joists. at the width of the opening a trimmer joist
is placed, supported by the trimming joists. Barratts have also
doubled these up for extra strength again, although this is not
neccessary.
The joists running parallel to the trimming joists are fixed to
the trimmed joist and they are known as trimmed joists. (Quite confusing!)
They are all joined together by using 'timber to timber' hangers
(as seen in photo).
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| The upper side of the joists
are then covered in 18mm chipboard to form the actual floor and on
the underside of the joists, plasterboards are nailed to them and
then coated in a plaster finish before painted. |
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In the opening on the above photo, a staircase will be fitted,
like the one adjacent. In this particular Barratts property the
easiest staircase design is used; a straight flight.
The staircase spans from the ground floor up to the upper floor
by fixing horizontal treads and vertical risers to strings.
The treads and risers slot into grooves in the strings. Here the
inner string is fixed to the wall and the outer string will eventually
have a balustrade fitted supported by the newel posts to prevent
falling.
More details on stairs and handrails follow in the Westermans section.
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At the Westermans site, timber joists are also used to form the
upper floor.
Like Barratts,Westermans use joists sized 50mm wide and 200mm depth.
They are again placed parallel to each other at 400mm centres, because
of economy.
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The joists are again strutted to ensure
stability and lateral support of the joists. Westermans, unlike Barratts,
use galvanised steel herring-bone strutting where spans exceed 2400mm.
The herring-bone strutting provides complete lateral support where
no shrinkage can occur like in solid strutting. |
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At the Westermans site I noticed that for non-party walls, the
joists were built into the blockwork. Unlike Barratts though, Westermans
have not laid a course of engineering bricks into the blockwork,
therefore damp penetration may occur (see alongside).
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For party walls I was unable to find an example of fixing joists
to the blockwork. However, because joists cannot be built into a
party wall because of fire penetration and reduction of sound insulation,
I would presume that Westermans would be using the same method as
Barratts; galvanised steel hangers to support the joists.
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Westermans also use the same technique of overlapping joists at
internal walls. Again, no timber wall plate is used as the wall
is continued into the upper floor.
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The upper side of the joists are then covered
in 18mm chipboard to form the actual floor and on the underside of
the joists, plasterboards are nailed to them and then coated in a
plaster finish before painted. |
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The Westermans staircase shown opposite is also a straight flight.
Again the treads and risers slot into grooves in the strings, and
are supported underneath with small timber blocks and a carriage.
The inner string is fixed to the wall and the outer string will
be fitted with a balustrade.
The staircase width is approximately 900mm with 13 risers at a
depth of 196mm each, whilst the treads are 225mm. Therefore giving
a pitch of approximately 40°, which is within the 42° building
regulations. Headroom of 2000mm minimum is allowed
A handrail is fitted between 900-1000mm above the pitch line,
and balusters are placed at 99mm intervals to stop babies from getting
their heads through them, again in line with regulations. The handrail
is fixed to newel posts at the top and bottom of the stairway for
support. (All shown below)
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Hover over photo to
see supporting blocks and carriage (which appears to be some skirting). |
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Hover over photo to
see in more detail. |
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