Yuyang Wu (University of Nottingham)
Project: Develop 3D Printing Materials for Reactive Extrusion (REX)
Supervisors: Ricky Wildman, Derek Irvine, Chris Tuck, Zuoxin Zhou, Amy Stimpson
Research summary: Yuyang works on developing new formulation for reactive extrusion (REX) 3D printing, using polyurethane or poly-urea chemistry. The objective of this project is to tackle the intrinsic anisotropic issue related to 3D printing, both improve the interlayer adhesion and enhance mechanical strength of the extrusion-based 3D printed objects. It is anticipated that the in-situ reaction during printing could synchronise the development of shear modulus and the crosslinking between layers. The potential curing at ambient temperature could mitigate the thermal distortion during the printing.
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So far, he has managed to design one polyurethane formulation which’s suitable for REX system, by balancing the reaction kinetics and rheology profile. He studied a number of parameters related to polyurethane reaction, including the different isocyanates (di or poly-functional); different diols (ABA or BAB block copolymers, where A stands for polyethylene glycol and B stands for polypropylene glycol); different filler type and level; catalyst level and etc. Besides, the printing parameters including printing speed, dosing speed and Z-gap have also been investigated and tailored for specific formulation.