Triangle

 

Ritual is a countertop coffee roaster designed for the home kitchen.

 

Joshua Kessel

Hi, I’m Josh, a 23-year-old designer from Yorkshire. For me, the choice to study PDM was a no-brainer; the unique blend of product design and engineering felt well-suited to my interests and long-term aspirations. My passion for design has always been defined by an appreciation for aesthetically pleasing and exceptionally functional products. I strive to approach problems from a rational yet imaginative perspective to achieve unique and creative outcomes. Prototyping has become one of my favourite parts of the design process, particularly 3D printing which is a longstanding personal hobby.

My major project concludes 5 years of study, including an industrial year. In my penultimate year, I completed a 12-month internship at The Walt Disney Company as a Product Design & Development Intern. This taught me the importance of collaboration and flexibility, and I gained invaluable experience working with international licensees to deliver successful product ranges in the Infant & Preschool category. I am very excited to be starting a new role in the design sector this July.

Feel free to get in touch via LinkedIn.

Joshua Kessel, MEng Product Design and Manufacture with Industrial Year

 
 

 

Ritual Home Coffee Roaster

Ritual is a countertop coffee roaster designed for the home kitchen. The product features fluid-bed roasting technology, modern aesthetics, and a logical user interface. I selected home coffee roasting for my project due to my interest in specialty coffee and desire to design an exciting and interactive home appliance.

Coffee roasting is the key process stage in defining the flavour characteristics of beans. Roast parameters impact the tasting notes, bitterness, acidity, and body of the coffee. Until recent years, the process had been somewhat inaccessible to home users. Ritual is designed for coffee enthusiasts wishing to explore the entire green bean-to-cup process. Unlike other products in the category, I wanted to create a product that enhanced the coffee experience for individuals, not professionals.

Ritual employs an immersion-style fluid-bed roasting system. The product functions through heated air agitating and roasting the beans, creating a fluidised-bed. Beans move around the roast chamber in a unique spiralling motion. Chaff (a paper-like byproduct of roasting) collects in the upper body, with heated air escaping through the vents. The roast chamber attaches via a novel two-way locking bayonet, enabling users to position the ergonomic handle on the right or left. Integrated weighing scales enable accurate (and automated) process adjustments, and the 4-inch touch display provides users with key data from their roast.

The fluid-bed system uses a custom 65mm vacuum motor to draw air from the top before forcing it past a nichrome (NIC60) heating element. Heated air flows through the investment-cast dispersion head to induce dual toroidal and poloidal (spiralling) bean movement. All polymer components requiring temperature resistance are injection moulded PPS (40% glass-filled); the remaining parts use a PC/ABS composite with balanced properties. Die-cast zinc (zamak-3) forms the main stand/base of the product, with a stamped zinc sheet for the upper vents.

Ritual Home Coffee Roaster
 

 

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